Smaller Wheels Improve Range?

One owner found that downsizing the Ioniq 5 N’s wheels and tires improved highway efficiency by 12%.

https://insideevs.com/news/804268/ioniq-5n-wheels-improve-range/ (disabling your ad blocker required)
I believe that most manufacturers specify greater range for their EVs when smaller wheel options are selected. Wheel-selection forces customers to choose between greater range and perceived appearance (and, perhaps, slightly increased grip due to a larger ground-contact patch). Another benefit of smaller wheels is that replacement tires are usually less expensive.

For my MINI, I have two sets of wheels wearing the same type of tires. The greater sidewall height of the tires for my 16-inch wheels vs my 17-inch wheels makes for a much more comfortable ride through my home-town's potholed streets.

I imagined a third set of wheels. Alex Issigonis designed his Mini with 10-inch wheels. Unfortunately, the scraping of the battery case on the ground would have eliminated any efficiency gains 10-inch wheels might have provided for my F56 MINI :)

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Unsprung weight is the worst weight


 
Unsprung weight is the worst weight


That's why I scratch my head at the idea of in-wheel motors.
 
Even just the spoke design makes a big difference. more weight out by the lip gets massive flywheel effect. more hub weight, you get the figure skater tight speed

I have an actual example of this. When I had a Tesla Model 3 Performance, I removed the factory 20" tires (Michelin Pilot Sport) and "aero" wheels. I replaced them with forged 18" Titan7 wheels with Michelin Cross Climate tires. Each Titan7 wheel was about 9.5 lbs lighter than the factory 20" Tesla wheel. I thought I might get some range increase with this 18" setup, but my range decreased by about 10%. It was a combination of the "Y" spoke wheel design and the Michelin CC tires...So, going with a smaller wheel may not always improve range..
 
On a freeway, unsprung weight has little to no effect on efficiency. The 2 main things are aerodynamic drag and rolling resistance. The wheels (ie hubs) contribute to drag. In the example above, the Tesla aero wheels probably had more effect than anything else. The force required to punch through the air is proportional to velocity squared. A tiny bit more aerodynamic efficiency can have a big effect.

Rolling resistance is how much energy it takes to roll a wheel. A wheel (tyre) which deforms, uses energy to deform. A solid train wheel doesn't deform and has near zero rolling resistance. A sticky, wide tyre needs a lot of energy to deform, so it has a high rolling resistance. With everything else equal, a thinner tyre should need less energy to deform. Similarly, a tyre pumped up to a higher inflation deforms less, so has less rolling resistance. A smaller tyre has less rubber to deform, so has lower rolling resistance. Eco tyres have low rolling resistance, which means the energy required to deform them is lower. This lowers the rolling resistance, hence improves efficiency.

So, are smaller wheels more efficient? Not necessarily. For the same overall dimensions, you have more rubber to deform. Width, compound and tread play a bigger part. Lowering unsprung weight helps handling and performance, but probably doesn't improve efficiency.

Another example. I replaced my eagle f1s with ad-09.. they are the same physical size, but the ad-09 are softer and have more rubber touching the ground (more aggressive tread pattern). They are 10-15% less efficient, but oh so much more fun :)
 
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