yes, I also understand that you are trying to "prove" that one can get lower operating cost by using gas to charge the battery. Here is why I think it would be very difficult to measure:
First 10 runs (5 each direction) (record ambient temperature, road conditions, any strong winds and wind direction)
Two bars EV “empty”, start at gas station, fill to auto click off (fill error unknown).
Drive to nearby a highway, drive EV charge mode at a constant speed on until EV charging stops (record the number EV bars).
Immediately exit highway, and refill to autoclick off, record gallons added.
->Repeat the process ten times, five from each gas station (five in one direction, five in the opposite direction), every time starting with full EV discharge.
Second 10 runs (5 each direction) (record ambient temperature, road conditions, any strong winds and wind direction)
Two bars EV “empty”, start at gas station, fill to auto click off (fill error unknown).
Drive to nearby a highway, drive HV mode at the same constant speed.
Immediately exit highway at the same exit and gas station as above, and refill to autoclick off, record gallons added.
->Repeat the process ten times, five from each gas station (five in one direction, five in the opposite direction), every time starting with full EV discharge.
The second ten runs might also need full EV discharge, because HV mode may still use EV range at times.
This testing would be very time consuming and costly, unless it can somehow fit into someone's normal driving routine. Even then, it would take a lot of detailed record keeping, and extra stops at gas stations. There are still errors, such as how accurate "full" tank is, after the click at the gas station. Gas gauge bars before and after could also be recorded for comparison.
Graph the resulting data, showing error bars. In other words, stop fudging "calculations" to try to prove a desired outcome, but make some actual relatively unbiased measurements and present the data for whatever it shows.
One-off trip data under different conditions is relatively meaningless and useless for this type of study.