Has anyone replaced the brake rotors yet?

I have a 2018 with about 65k km up in Ottawa, where the brutal winters encourage the city to slather the streets with salt. Last January I had the Clarity in for it's brake service, and the dealer recommended replacing all the discs because of rust. Fortunately, Honda Canada stepped in and covered not only the discs but all the pads and labour as well. I'm just concerned that if they're the same discs, they'll rust again in a year or two. I've read about GM's (patented?) process for treating their discs so they don't rust. If they make one that's suitable for the Clarity I would certainly be interested.
Leehoewonek I just had my 2018 (only 39500 km) in for a brake service and I'm in the same boat you were in where they are recommending all discs and pads be replaced. Did you have to contact Honda Canada directly for them to cover it or was that done through the dealer? Just trying to find out how to approach this. Thank you.
 
Leehoewonek I just had my 2018 (only 39500 km) in for a brake service and I'm in the same boat you were in where they are recommending all discs and pads be replaced. Did you have to contact Honda Canada directly for them to cover it or was that done through the dealer? Just trying to find out how to approach this. Thank you.

Hi,

I had to contact Honda Canada myself,and after I did so they contacted the dealer and made all the arrangements for payment. You're out of warranty now, but discs aren't really a warranty item anyway, they're considered 'wear-and-tear', but Honda agreed discs should last much longer.
 
Hi,

I had to contact Honda Canada myself,and after I did so they contacted the dealer and made all the arrangements for payment. You're out of warranty now, but discs aren't really a warranty item anyway, they're considered 'wear-and-tear', but Honda agreed discs should last much longer.
Thank you for the reply and information. It is really appreciated! Going to contact Honda Canada next week and see how it goes.
 
Update!

My rear outer pads were getting low and needed to be replaced. I also had a slight vibration while braking but not in the steering wheel which points to the rear rotors being warped. I am a fairly aggressive driver and I just broke 100k miles. I've never had brakes last this long. Regenerative braking definitely helps increase brake pad life. I replaced my rear rotors and pads this past Saturday. I used Evolution Geomet coated rotors and their Z17 ceramic pads from Rockauto.com. I also painted the calipers and caliper brackets silver. I live in RI and rust is something you have to deal with. I hate looking at rust. I have HR-V wheels with snow tires on now and you can easily see the caliper through them. With the stock wheels and covers installed you can't really see the caliper. I figured while I was doing the brakes I mine as well spend the time to paint them. Besides looking good it helps to slow down the rust as well. It looks nice freshly painted with new rotors installed. It will rust again soon enough but I think the couple extra hours of work is worth it.

I still haven't replaced the front pads. I replaced the front rotors already as I mentioned earlier in this thread. I am going to replace the front pads fairly soon but I don't need to just yet. When I do I will paint the front calipers and brackets as well. I might replace the rotors again when I replace the pads since they are not very expensive. I could have them turned but that would probably cost more than replacing them nowadays. Plus the parts of the rotor that aren't touched by the pads are already starting to rust. That is the main reason why I might replace them again. Did I mention that I hate rust? ;)

I attached a pic showing how it looks. Unfortunately it snowed last night so it is covered in salt. I will post a better pic after I go through the car wash.
 

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So, do you just paint over the rust on the calipers, or is there something you do to clean them up some before painting?
I used a wire wheel on a drill and some wire brushes to clean the brackets and caliper the best I can. I put the brackets in a vice to do this. I didn't remove the calipers from the car. That would be ideal but that is a lot more work since it would require bleeding the brake lines. I do the best I can cleaning them and then tape off what I don't want to get paint on. I then clean them using brake cleaner and blow it off with compressed air. It would be best to then use sand paper and clean with mineral spirits or another type of degreaser but I am not looking for perfection. I do use brake caliper specific spray paint. I will post a pic of the can I used when I get home.
Search on Youtube. You will find a ton of videos about this. If I was building a show car I would definitely do a better job. For a daily driver I am happy with the results with the steps above.
 
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I should mention that in order to replace the rear brake pads you have to deal with the electronic parking brake. The easiest solution is if you have access to a scan tool to put the rear brakes in "maintenance mode". When you put it in maintenance mode the electronic parking brake screws itself all the way in. Then you can compress the caliper piston easily using your typical brake tools or a pair of channel locks. There are other solutions that aren't quite as easy but can be done without a fancy scan tool. If you search on YT for changing Honda rear brake pads with an electronic parking brake you will find a ton of videos showing other options. The Clarity's rear brakes are similar to other Honda models with an electronic parking brake.
 
Here is a pic of the can of spray paint I used on my rear calipers and caliper brackets.
 

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2018 Clarity base. I replaced rear rotors and brake pads at 55,000 miles in 2020. Replaced all 4 rotors and brake pads in April 2023 at 75000 miles. Replaced front rotors and brake pads in June 2024, 116,000 miles and also right caliper $$$$ seized up immediately afterwards. Just had the front rotors replaced under warranty after 12,000 miles and the rear rotors are starting to shudder. Honda service told my shop that something in the bearing alignment was warping the rotors. Anybody having any issues like this?
 
From the things that I have read, the Clarity is prone to rotor warping. Maybe the vehicle weight?
 
From the things that I have read, the Clarity is prone to rotor warping. Maybe the vehicle weight?
Every Honda/Acura I have ever owned has had issues with warping rotors. I believe I am the reason. :) Aggressive driving is usually the cause. The Clarity is a heavy car so I am not surprised the rotors warp easily. Honda should have used a larger rotor that could better handle the heat without warping. Luckily replacing the rotors on the Clarity is not too difficult and aftermarket rotors are inexpensive.
 
Every Honda/Acura I have ever owned has had issues with warping rotors. I believe I am the reason. :) Aggressive driving is usually the cause. The Clarity is a heavy car so I am not surprised the rotors warp easily. Honda should have used a larger rotor that could better handle the heat without warping. Luckily replacing the rotors on the Clarity is not too difficult and aftermarket rotors are inexpensive.
Temu brake rotors from the factory is the reason. Honda tossed the crappiest iron money could buy into those rotors (probably straight up pig iron, knowing how Honda builds things these days).
 
Temu brake rotors from the factory is the reason. Honda tossed the crappiest iron money could buy into those rotors (probably straight up pig iron, knowing how Honda builds things these days).
I have replaced my stock front rotors with Powerstop JBR1766EVC and then with Raybestos "high carbon" 982358. Both from rockauto.com. I also recently cut the Raybestos after replacing a frozen front caliper that caused the rotor to warp. They are starting to vibrate again now. I currently have over 143k miles on my Clarity. I am debating what brand rotors to try next. I will probably go with the Raybestos "high carbon" again. I have considered getting a slotted and drilled rotor but I have seen them crack before. Plus you can't cut them if they warp.
 
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I have replaced my stock front rotors with Powerstop JBR1766EVC and then with Raybestos "high carbon" 982358. Both from rockauto.com. I also recently cut the Raybestos after replacing a frozen front caliper that caused the rotor to warp. They are starting to vibrate again now. I currently have over 143k miles on my Clarity. I am debating what brand rotors to try next. I will probably go with the Raybestos "high carbon" again. I have considered getting a slotted and drilled rotor but I have seen them crack before. Plus you can't cut them if they warp.
I haven't experienced rotor warping, but those OEM rotors rust more than any I've ever seen. Do the "high-carbon" Raybestos rotors rust?
 
I have replaced my stock front rotors with Powerstop JBR1766EVC and then with Raybestos "high carbon" 982358. Both from rockauto.com. I also recently cut the Raybestos after replacing a frozen front caliper that caused the rotor to warp. They are starting to vibrate again now. I currently have over 143k miles on my Clarity. I am debating what brand rotors to try next. I will probably go with the Raybestos "high carbon" again. I have considered getting a slotted and drilled rotor but I have seen them crack before. Plus you can't cut them if they warp.
Honestly, best choose would be some ceramic pads with grooved/slotted rotors (not just ventilated).
I haven't experienced rotor warping, but those OEM rotors rust more than any I've ever seen. Do the "high-carbon" Raybestos rotors rust?
99.9% chance they do, probably not as bad as the stock rotors though. With brake rotors unless you get some really specialisty ones they are basically going to be made out of cast iron (high carbon iron basically, for some reason iron+some carbon (and other stuff typically)=steel, iron+even more carbon=cast iron?!), anyways, stainless steel rotors basically don't exist outside of a select market.
 
They

I don't have my car today. When I do I will take a pic of the rotors.
My experience with the rusty rotors doesn't require photos. If you can't hear the rust, your Clarity's brakes are fine IMO.

The swish-swish-swish sound when braking I reported earlier in this thread is quite prominent, but when I asked my dealer's service department about the advisability of replacing the rotors and they told me that as little as I drive my Clarity and use its brakes, the new rotors would also soon rust. OTOH, the brakes still work very well to stop my Clarity, which makes me happy.
 
2018 Clarity base. I replaced rear rotors and brake pads at 55,000 miles in 2020. Replaced all 4 rotors and brake pads in April 2023 at 75000 miles. Replaced front rotors and brake pads in June 2024, 116,000 miles and also right caliper $$$$ seized up immediately afterwards. Just had the front rotors replaced under warranty after 12,000 miles and the rear rotors are starting to shudder. Honda service told my shop that something in the bearing alignment was warping the rotors. Anybody having any issues like this?

Follow-up: Today I had throbbing with my front brakes/rotors, as if my new rotors were severely warped. Once I got off the interstate the throbbing stopped, but I could still hear a rubbing sound. My shop had recontacted dealer service and they said the regen needed to be re-calibrated, and that it was an issue with the Clarity and CR-V. But I can't find anything about it with an internet search. I have an appointment with the dealer Friday am.
 
Follow-up: Today I had throbbing with my front brakes/rotors, as if my new rotors were severely warped. Once I got off the interstate the throbbing stopped, but I could still hear a rubbing sound. My shop had recontacted dealer service and they said the regen needed to be re-calibrated, and that it was an issue with the Clarity and CR-V. But I can't find anything about it with an internet search. I have an appointment with the dealer Friday am.
Do you feel the throbbing and hear the rubbing sound even when not decelerating? Did the throbbing happen when using the brake pedal and/or when slowing with only regen?

I didn't know there was a way to calibrate the regen and I'm wondering how mis-calibrated regen could simulate warped rotors. The Clarity can use its brakes to assist regen--or, when the battery is full, take over completely to simulate regen, but I'd be surprised if your Clarity's regen logic would modulate the brakes with a frequency that simulates warped rotors.

How would regen change with the installation of new brake rotors? It's not as if there are sensors monitoring the state of the brake rotors. Maybe it was new brake pads that confused regen?

If you can, please ask your dealer's service department what they do to calibrate the regen. Looking forward to your report on the results of that re-calibration.
 
Do you feel the throbbing and hear the rubbing sound even when not decelerating? Did the throbbing happen when using the brake pedal and/or when slowing with only regen?

I didn't know there was a way to calibrate the regen and I'm wondering how mis-calibrated regen could simulate warped rotors. The Clarity can use its brakes to assist regen--or, when the battery is full, take over completely to simulate regen, but I'd be surprised if your Clarity's regen logic would modulate the brakes with a frequency that simulates warped rotors.

How would regen change with the installation of new brake rotors? It's not as if there are sensors monitoring the state of the brake rotors. Maybe it was new brake pads that confused regen?

If you can, please ask your dealer's service department what they do to calibrate the regen. Looking forward to your report on the results of that re-calibration.
There is no way to "recalibrate" Regen. The only functions you could even call related would be brake pedal zero position relearn, and traction motor position sensor retraining. TBH I'm kinda surprised that there isn't a "friction brake" relearn for when you replace the brake pads, dunno how it could work, but as far as I can tell the clarity just uses some programmed friction/pressure curve/table. But even if such a function did exist it wouldn't change the fact that the rotors are warped/acting funny.
 
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