I think where HV charge may show a hit to economics would be the following example:
1) Run in EV mode until ICE starts (2 bars on battery for most of us)
2) Fill the tank with gas and record odometer reading
3) Leave gas station and put car in HV Charge mode
4) Drive until battery is back to about 50% charge
5) Put car back in EV mode and drive until ICE starts (2 bars on battery)
6) Refill tank, record gallons gas burned and calculate miles driven from previous fillup - Calculate mileage as Miles driven/Gasoline burned
It might be best to add changes in elevation? So, maybe do that same test in both directions? Then maybe a bunch of times? So, it's a LOT of work unless it happens to match someone's normal daily travels, someone who is also willing to the extra work on a regular basis, which is probably a lot less fun than it sounds.
The few test runs I did surprised me, coming from lore in the Volt forum on such matters, I thought by definition that using the gas generator as part of an energy cost driving routine would be terribly inefficient and relatively high cost. The data I got was barely above anecdotal, but surprisingly good, still some loss by the extra conversion, but no where near as lossy as I expected.
Beyond just playing by pushing buttons (sometimes unnecessarily, which I enjoy way too much), I think the only time I've somewhat seriously used hv charge is when I left the rest stop on the thruway and forgot to push hv. That seems to be a common thread problem [hello HONDA if you are listening

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