Hi Insightman - Can you let me know where you learned about this? My understanding is different (about dropping out of Engine Drive mode when more power is demanded), but I think you've dug into this much more than me. Please let me know if you have links that can help.
The certainty of my Clarity switching from the ephemeral Engine Drive mode to Hybrid Drive mode is based only on my experience. However, you've now given me the opportunity to blather on about my theories regarding the way this car's modes work.
When Honda initially revealed the specs for the Clarity Plug-In Hybrid claiming a maximum of 212 horsepower, I was extremely curious about where that number came from. Why wasn't the maximum horsepower the engine's 103 hp and the traction motor's 181 hp? I assumed it wasn't the total of these two numbers because the engine and motor develop their maximum horsepower at different RPMs and the highest value in the curve showing the additive values of these numbers was 212.
Then I learned that the traction motor required both the battery and the engine-driven starter motor/generator working together to provide enough power to drive the traction motor to its maximum 181 horsepower. Without help from the engine-driven starter motor/generator, the traction motor could produce only 121 horsepower on battery power alone. That fact made the Engine Drive mode even more mysterious to me.
I made a presentation poster for an EV car meet last summer. For this poster I expanded the i-MMD mode transistion chart created by Honda's engineers for their SAE paper. The change shows that the battery can both be charged and discharged in Engine Drive mode:
The most interesting item is that the starter motor/generator is
not active in Engine Drive mode. In Engine Drive mode, when the traction motor is not sending power to the battery (ie. when accelerating), all of the power from the battery-powered traction motor (121 hp) and the engine (103 hp) is going to the wheels. Again, because Honda says that total is 212 hp, not 224 hp, I'm back to assuming that the power curves from these two devices do not peak at the same RPM number.
So when you stomp on the accelerator while traveling in Engine Drive mode, why does the Clarity PHEV go back to Hybrid Drive mode (the 181-hp engine+battery power configuration, not the user-selectable HV Mode)? The answer must be the very tall, gas-saving gear used to transfer the engine's power to the wheels does not lend itself to brisk acceleration. To accelerate quickly or climb a steep hill, the car needs to have access to lower effective gear ratios. Those lower effective gear ratios are available only in Hybrid Drive mode, when higher engine RPMs are used to generate power from the starter motor/generator. Honda conceptually refers to this use of a computer-controlled engine+motor combination as e-CVT (electronic Continuously Variable Transmission).
Some day I hope the Honda engineers will reveal how the user-selectable HV Mode chooses between the three basic underlying modes, EV Drive mode, Hybrid drive mode, and Engine Drive mode. It's possible that the fuzzy logic built into the artificial intelligence running our Clarity PHEVs cannot be explained with a simple set of rules. Programmers of high-level chess-playing programs often have no idea why their programs make the moves they do. The good thing is that it all seems to work in the Clarity PHEV.