Some assembly is required

bwilson4web

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My ex-wife gave me her broken EV charger that I diagnosed:
upload_2023-2-13_5-0-26.webp

Water or debris got on the dated 2016 control board letting some of the smoke out. Washing with isopropyl alcohol had no effect. This portable, 120-240 VAC, charging EVSE is no long made and a replacement will cost ~$250.

I will gut it and use these eBay parts to rebuild:
  • US $7.59 - AC60-500V 0-100A 22mm 3 in 1 Voltmeter Ammeter LED Light Digital Volt AMP Meter Color: Green
  • US $4.45 - AC-DC Converter AC 120V 240V to DC 12V 3.5W 300 mA Power Supply Mini PCB Module
  • US $32.40 - AVC2 Active Vehicle Control Board
I plan to reuse the AC power relays, cables, housing, and J1772 plug.

The only technical question is whether the AVC2 at 120 VAC will signal the EV to only draw 12 A. It should be fine at a 240 VAC. The EVSE normally tells the car the current limit by the width of a square wave on the pilot pin signal.

"Some assembly is required."

Bob Wilson
 
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