Any outlook for large batteries (more range) for future Mini's?

Discussion in 'Cooper SE' started by The Dark Side, Sep 16, 2021.

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  1. GvilleGuy

    GvilleGuy Well-Known Member

    BMW announced plans to develop solid state batteries and get them into production by 2030. Solid state batts have higher energy density in the same size battery space, so, in theory, that could mean more efficient battery pack replacements in the SE. But there's a lot of unknowns in what I just typed!
     
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  3. Carsten Haase

    Carsten Haase Well-Known Member

    To all the comments about more range meaning a heavier, larger MINI, I have a couple of important points:
    • To put it bluntly, the current SE is a compliance car. It was not designed as an EV and many of the engineering compromises reflect this. There is a huge amount of wasted weight that could be removed with a dedicated EV chassis (for example the giant tube structure around the electronics that had to replicate the structural integrity of the combustion engine)
    • A dedicated BEV chassis can easily be smaller because of the packaging flexibility electric components allow. Currently there is a lot of wasted space in the engine bay and under the car (dual motor AWD electric JCW anyone?)
    • Batteries are rapidly improving. Even without some giant leap like solid state, the next gen MINI batteries will easily be more energy dense than the current ones. There's also mechanical advancement like cell to pack that can further reduce weight.
    • As mentioned in some other comments, the Mini is a brick. Subtle design changes can greatly improved aerodynamics without significant changes to the overall shape. ICE cars don't focus heavily on aerodynamic improvements because a the engine is so inefficient (makes the most sense to focus resources on improving combustion efficiency). A dedicated EV will be designed with drag reduction as a priority.
     
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  4. CuriousGeorge

    CuriousGeorge Well-Known Member

    Crunching some numbers, a battery-less SE would apparently weigh about as much as a battery-less Bolt (1st edition). The Bolt, however, is 12" longer, 6" taller, and 1.5" wider. This supports the hypothesis that use of a dedicated EV platform can save an appreciable amount of weight.
     
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  5. Carsten Haase

    Carsten Haase Well-Known Member

    And the Bolt wasn't exactly designed to be lightweight!

    If MINI really tried to make a lightweight EV, I bet they could double the battery capacity and still end up lighter than the current SE
     
  6. insightman

    insightman Well-Known Member Subscriber

    Until batteries get much more efficient, the SE is probably the last BEV that isn't designed around a height-raising slab-style battery. I hope I'm still around when a future BEV designer configuring a sporty BEV with a super-dense high-tech battery claims a breakthrough by putting the battery under the console between the front seats and under the rear seat.
     
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  8. Puppethead

    Puppethead Well-Known Member

    I disagree with categorizing the SE as a "compliance car", but it's clearly a transitional car. Compliance cars are typically minimal effort that perform mediocre at best, and MINI clearly put a lot of engineering into the SE to give it so much performance given the limitations.

    As for the magical battery technologies coming along, I'll believe it when I see it. Some day in the (who knows how far) future batteries will get better, but it's nothing to hang one's hat on.

    A BEV-dedicated platform will make a big difference, but if MINI had chosen that route instead of the SE we'd probably be waiting another five years to enjoy a MINI BEV and paying $10,000 more for it. I don't think MINI gets enough credit for being able to build the SE on the same assembly line as their ICE vehicles, there was no need to create a whole new assembly infrastructure.
     
    Last edited: Sep 16, 2021
  9. Novadar

    Novadar Active Member

    This right here! I am beyond impressed at this very fact.
     
  10. NextEv

    NextEv Member

    Is there another part of the car, except under the rear seat, that the SE battery modules are housed?
     
  11. CuriousGeorge

    CuriousGeorge Well-Known Member

    Interesting question. Which would have a lower CG - A) a skateboard platform that is slightly higher off the ground to protect the battery, or B) a design in which ground clearance is unchanged but the batteries are tucked here and there at a somewhat higher height?

    Given that batteries are really dense, I would argue A, i.e., it's better to keep them as low as possible even if it means raising the rest of the car.
     
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  13. CuriousGeorge

    CuriousGeorge Well-Known Member

    In the transmission tunnel.
     
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  14. insightman

    insightman Well-Known Member Subscriber

    You might be right, but I'll trade a few centimeters of CoG for better looks.
     
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  15. CuriousGeorge

    CuriousGeorge Well-Known Member

    Based on the stated weight of the Bolt battery pack (960 lbs), that would require reducing the weight of everything else by about 500 lbs. In turn, that implies they could build an ICE version* weighing around 2500 lbs (+200 for the ICE engine and transmission vs. the electric drivetrain along with -500 in weight savings vs. the F series). That seems a bit of a stretch. However, use of a dedicated EV platform might still enable increasing the battery size by a significant amount without increasing the weight, even if it can't be doubled.

    Give me 200 hp and ~40-45 kWh at the current weight, and I'd be a very happy camper.
     
  16. CuriousGeorge

    CuriousGeorge Well-Known Member

    Sideskirts to make the car appear lower and improve aerodynamics, while still keeping the battery high enough off the ground?

    (Maybe that's what's still missing from the 4th gen model, such that the frame rails/battery pack is visible.)
     
  17. Carsten Haase

    Carsten Haase Well-Known Member

    The ND Miata (retractable fastback version) is longer and wider and weighs 2300lbs. Rear seats and some extra glass weigh somewhere around 200lbs so a 2500lb Mini is definitely possible even with today's strict safety standards.
     
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  18. Carsten Haase

    Carsten Haase Well-Known Member

    The future is now! This is essentially how Rimac designed the battery for their latest car. This shape is optimized to keep the weight low and central without compromising the driving position.

    img_20210601_134228.jpg

    Rimac has a very technical YouTube channel with their CEO/founder going over the entire design and development of the car in multiple in depth videos. I highly recommend it for anyone interested in the technical challenges of EV development.
     
  19. GetOffYourGas

    GetOffYourGas Well-Known Member

    Not just looks, but driver position. I much prefer to sit as low as possible. It gives the driver a much better sense of connection to the road, which is part of the whole experience of driving a sporty car in the first place.
     
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  20. Puppethead

    Puppethead Well-Known Member

    The BMW i3 was made largely out of carbon fiber to make it lighter, whereas the SE is a standard steel body. It could partly explain why the i3 cost over $10,000 more than the SE, even though the electric parts are very similar. There's the saying, "good, fast, cheap – pick two." MINI's kind of doing the same thing by balancing cost, range, and handling.
     
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  21. Sean Greene

    Sean Greene New Member

    I agree. That’s what steered me towards the Mini, which is a car I never would have dreamed of buying the ICE version of. I don’t do city driving much, but I do a lot of winding country roads up/down the foothills. I am coming from a Bolt and I can’t go back to a bigger vehicle plus I love one pedal driving on those types of roads. I think Mini will keep producing the current style mini, maybe change the pack chemistry some to squeeze out more range.
     
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  22. mikeg0305

    mikeg0305 Active Member

    Hey that is my Mini and my neighbors Mustang !!! Love that pic and both those cars.


    Sent from my iPhone using Inside EVs
     
  23. insightman

    insightman Well-Known Member Subscriber

    Thanks for that photo--it made a huge impression on me.
     
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